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  Cold Air Induction....Right!!

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Author Topic:   Cold Air Induction....Right!!
Dave Ridge

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posted 08-18-2003 12:40 PM     Click Here to See the Profile for Dave Ridge     send a private message to Dave Ridge   Edit/Delete Message   Reply w/Quote   Search for more posts by Dave Ridge
Out of curiosity, I wanted to find out what the air temperature was going into the Prowler air intake. I, like others, have removed the stock air cleaner (over 4 years ago) and installed a so-called "Cold Air Induction." I placed a thermocouple with a remote readout to check what the air temperature entering the CAI is.

Cruising at 75 MPH with an outside (ambient) air temperature of 85 degrees F., my CAI was sucking 145 degree air. This is with the A/C on. Turn off the A/C and the air temperature drops to 135 degrees. Slow down to city driving with stop lights, it is sucking 165 degree air. So much for CAI. It needs to be called HAI (Hot Air Induction).

We need affordable side panels that enable outside air temperature to enter the induction on the Prowler, and also look great.

Tom Mills, where are you???

Bob Goetz


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posted 08-18-2003 01:20 PM     Click Here to See the Profile for Bob Goetz     send a private message to Bob Goetz   Edit/Delete Message   Reply w/Quote   Search for more posts by Bob Goetz
Dave I see you are going to the Smokies, if you have the probe still in your car I would be willing to bring down a TGF and a Real Rod panel if you are willing to try them. Please let me know ASAP if you want to do this as I would need to make up a Real Rod Panel.

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Northern Cat


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posted 08-18-2003 03:24 PM     Click Here to See the Profile for Northern Cat     send a private message to Northern Cat   Edit/Delete Message   Reply w/Quote   Search for more posts by Northern Cat
...

This message has been edited by Northern Cat on 08-20-2003 at 10:49 AM

Dave Ridge

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posted 08-18-2003 04:17 PM     Click Here to See the Profile for Dave Ridge     send a private message to Dave Ridge   Edit/Delete Message   Reply w/Quote   Search for more posts by Dave Ridge
Hi, Bob. Nancy and I will be there. I would be happy to test the TGF and Real Rod side panels. We can measure induction air temperature of the Real Rod vs. TGF vs. stock side panels on the same day and conditions. You need to only bring the right side panels. Thanks!
Larry Lord


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posted 08-18-2003 04:55 PM     Click Here to See the Profile for Larry Lord     send a private message to Larry Lord   Edit/Delete Message   Reply w/Quote   Search for more posts by Larry Lord
Dave,

If it's not too much work and if at all possible, try to check a stock air box with a stock air cleaner or a K&N filter while doing your tests.

The stock Prowler airbox snorkle picks up its air at the front of the passenger side door instead of the engine compartment.

My opinion has always been that the stock air box is the best under $200.00 way to go due to the heat in the engine compartment but I've alwys tried to avoid any arguements over the so-called Cold Air Inductions systems on the market. This inquiring mind would like to know!

Dave Ridge

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posted 08-19-2003 01:20 PM     Click Here to See the Profile for Dave Ridge     send a private message to Dave Ridge   Edit/Delete Message   Reply w/Quote   Search for more posts by Dave Ridge
Hi, Larry...

Yes, I may try the stock air box, if I can remember how it goes on the Prowler. It has been several years since I removed it. I believe that there would not be much difference in the inlet air temperature between the stock box and the so-called CAI that I have, because my CAI draws air from the right side panel and right side door jamb (just as I remember the stock box doing). If the CAI has any benefit at all, it may have less air restriction. I have no way of measuring that.

I would like to try cowl induction, but have not been able to figure out how to get air into the intake plenum, which is at the back of the engine. There is little clearance between the firewall/tub and the inlet. I don't want to cut the tub or the hood, but feel if you could make a wide air horn between the inlet and where the hood meets the tub/firewall and filter the inlet, you could improve hot weather performance since the engine would not be sucking preheated air from the engine compartment.

I have not tried to measure the difference of inlet temperature on my CAI if I remove the stock hood gasket that goes between the hood and the tub, but I will try to do that, too.

MDProwler



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posted 08-19-2003 03:53 PM     Click Here to See the Profile for MDProwler     send a private message to MDProwler   Edit/Delete Message   Reply w/Quote   Search for more posts by MDProwler
I'd be glad to run the test on the stock airbox if someone could tell me where the measurment is being taken. Are we checking at the inlet or at the TB? I currently have a stock airbox with a K&N filter.

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Gary K

idive


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posted 08-19-2003 04:09 PM     Click Here to See the Profile for idive     send a private message to idive   Edit/Delete Message   Reply w/Quote   Search for more posts by idive
There will be some bug screens there too. I have heard that using those increases engine heat a little. I would like one but being in Texas, engine heat is already a concern. If you run into someone with a bug screen, maybe get a temp change there too?

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Mickey
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Black Tie 161


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posted 08-20-2003 07:33 AM     Click Here to See the Profile for Black Tie 161     send a private message to Black Tie 161   Edit/Delete Message   Reply w/Quote   Search for more posts by Black Tie 161
Thanks for the experiment....

I am interested to see if the problem of increased heat of the intake air in the CAI is offset by the increased volume of intake air that the CAI offers.

Which do you think is better? Restricted cold air stock intake, or freer breathing CAI....but the air is warmer than stock???

(I have the MTD intake.)

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Dave Ridge

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posted 08-20-2003 05:43 PM     Click Here to See the Profile for Dave Ridge     send a private message to Dave Ridge   Edit/Delete Message   Reply w/Quote   Search for more posts by Dave Ridge
MDProwler, the temperature I am taking is at the inlet to the air filter/cleaner, not at the throttle body (TB). More on this later.

Black Tie 161, I believe that the temperature of air going into the filter is much more important than the hopeful increase flow that a so-called CAI can provide you (free flow) over the stock air cleaner.

If a 3.5 liter engine is running at 3000 RPM pulling air through a round 3" duct, it requires around 185 CFM. If the duct is 20" long, the temperature rise would be around .03 degrees F. rise at this CFM. So, the air temperature entering the throttle body is nearly the same as the air temperature at the air filter.

I believe there is no difference in the air temperature entering the CAI vs. the stock air box since they are sucking virtually the air preheated engine air.

The Prowler engine is built as a thermo runaway device. That is, the hotter the engine is, the hotter the air around it is. The hotter the air it is sucking, the hotter it runs. The hotter it runs, the hotter the air around the engine is. It is like cooling transistors! Right, Mike?

We need ambient air temperature in the inlet air filter, not air pre-heated by the engine!

Marc-Colo-99


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posted 08-20-2003 06:28 PM     Click Here to See the Profile for Marc-Colo-99     send a private message to Marc-Colo-99   Edit/Delete Message   Reply w/Quote   Search for more posts by Marc-Colo-99
Dave, great discussion but cooler air is one thing I don't worry about. Cooler intake air is important as evidenced by most new cars intake. Like the Prowler, most of them try to pick up air from a fender or door well, although the intake may be more restrictive. I have installed K&N intakes on all my trucks which means alot more intake air but in most cases K&N's intake takes in air from the motor compartment, yet the trucks still seem to run stronger. Be interesting to see results of further testing.

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Koastal Cat




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posted 08-20-2003 10:54 PM     Click Here to See the Profile for Koastal Cat     send a private message to Koastal Cat   Edit/Delete Message   Reply w/Quote   Search for more posts by Koastal Cat
Great test, I am sure many will be interesting in the results.

I had read on an earlier post that removing the rubber seal, which is, found at the top of the firewall ads lots of cool air into the engine compartment.

It’s the seal that touches against the base of the hood. The seal comes off easily and can be reinstalled in seconds.

It would be interesting to see if any temp difference is measured with or with out the seal.

Please keep us posted on the experiment.

Thanks
- Kcat

Black Tie 161


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posted 08-21-2003 07:07 AM     Click Here to See the Profile for Black Tie 161     send a private message to Black Tie 161   Edit/Delete Message   Reply w/Quote   Search for more posts by Black Tie 161
I like the scientific approach here...even if the results may be dissapointing in regards to my MTD 2.2 CAI setup. You got me thinking of how to get cold air to enter the engine compartment.

....Hmmmm....I wonder if there is some type of scoop that can be fabricated that hangs underneath the car just enough to scoop up cool air up into the CAI intake? Is that a silly idea?

Northern Cat


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posted 08-21-2003 08:18 AM     Click Here to See the Profile for Northern Cat     send a private message to Northern Cat   Edit/Delete Message   Reply w/Quote   Search for more posts by Northern Cat
I'm going to bring a thermocouple with me to the smokies
anyone can borrow it down there to test there underhoods temps
or CAI...


Don

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Dave Ridge

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posted 08-21-2003 03:44 PM     Click Here to See the Profile for Dave Ridge     send a private message to Dave Ridge   Edit/Delete Message   Reply w/Quote   Search for more posts by Dave Ridge
Marc, I wish I had the guts to cut my hood. Cool air is a good thing!

Koastal Cat, tomorrow on I-75 from southwest Florida to Pigeon Forge (700 miles), I will measure the inlet air temperature to my CAI with and without the gasket that goes between the back of the hood and the firewall. I will wait until the ambient air temperature in mid-day stays the same. I will report my findings when I get back.

This idea is not mine. Ted Mathieu of Palm Beach, FL should be credited for this. He did not, however, measure the temperatures at the inlet to my knowledge.

Black Tie 161, I believe that we may be able to fabricate an air horn between the throttle body and the upper lip of the firewall/hood (with the rubber gasket removed) to take in ambient air. The problem is, where to put an air filter. Maybe at the drag strip, install the air horn with no filter just for racing.

Northern Cat, I will also bring a spare thermocouple with a remote readout.

Today I put the spare thermocouple on our new Infiniti FX35 air inlet (280 HP V6 4000 lb. AWD Crossover). The air inlet on this vehicle is between the front edge of the top of the hood and the grill. The air temperature was 3 degrees warmer entering the air filter inlet than the ambient temperature!!! On my Prowler, the difference between inlet air temperatures is 60 degrees higher than ambient air temperature, under the same driving conditions! (Speed and ambient)

We are driving a thermo runaway machine.

MeanGene



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posted 08-21-2003 04:23 PM     Click Here to See the Profile for MeanGene     send a private message to MeanGene   Edit/Delete Message   Reply w/Quote   Search for more posts by MeanGene
I'll bring my infrared thermometer, for any testing you might want to do in da' Smokies
Koastal Cat




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posted 08-30-2003 06:45 PM     Click Here to See the Profile for Koastal Cat     send a private message to Koastal Cat   Edit/Delete Message   Reply w/Quote   Search for more posts by Koastal Cat
Any updates?

Very interested in the results!

Thanks
- Kcat

Dave Ridge

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posted 09-01-2003 04:17 PM     Click Here to See the Profile for Dave Ridge     send a private message to Dave Ridge   Edit/Delete Message   Reply w/Quote   Search for more posts by Dave Ridge
On the way to Pigeon Forge, I removed the gasket between the back of the hood and the firewall. The ambient temperature was 87 degrees as I tested both with and without the gasket. While driving 75 MPH, the inlet air temperature was 15 degrees cooler without the gasket (120 degrees) than it was with it (135 degrees). Thanks to Ted Mathieu for this idea. The gasket is now in my attic!

At the meet in Pigeon Forge, Bob Goetz of Real Rod kindly let me test two different side panels. The test was conducted at 85 degrees ambient with only the right side panels at 50 MPH. I was trying to quickly test each panel while the temperature was the same. For this reason, I could not drive 75 MPH for an extended test close to the hotel. I believe that the following temperatures would be lower if I could have been moving faster, and if I had matching side panels on both sides of the Prowler. (The stock panel remained on the driver's side during the three tests).

Findings:
1. Stock panels, inlet air temperature was 125 degrees.
2. TGF Engine Side Panel available from Real Rod was 120 degrees.
3. Ram Air Side Panel available from Real Rod was 115 degrees.

Again, I feel if the test was at 75 MPH, the inlet temperature would have been down another 10 or more degrees with the modified side panels.

While getting to my test section of the road during all three tests, I noticed that there was no difference in inlet temperatures at stop lights (140 to 160 degrees). This means that the Prowler has to be moving to get cooler air to the inlet.

Bob said he may build an air scoop to direct outside air from his panels into the air filter. This is what we need! Thanks to Bob Goetz for letting me test his panels.

I have read on the internet about tests of CAI and the advantages. The major agreement is that for every 10 degrees above ambient air temperature at the air inlet, there will be 1% loss in horsepower. I have measured many times the air inlet temperature of 160 degrees. So we are losing 13 HP at the rear wheels assuming an 85 degree ambient and that we had the same temperature presented to the inlet (160-85 = 75 degrees = 7.5% HP loss; 175 RWHP x 7.5% loss = 13.125 HP loss)

ed monahan





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posted 09-01-2003 04:35 PM     Click Here to See the Profile for ed monahan     send a private message to ed monahan   Edit/Delete Message   Reply w/Quote   Search for more posts by ed monahan
Dave, thanks for the feedback. Pretty interesting.
Okay everyone, what is the drawback to removing the gasket on the hood? There has to be a reason it is there. Give us more info, please.
Richard Jackson




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posted 09-01-2003 06:00 PM     Click Here to See the Profile for Richard Jackson     send a private message to Richard Jackson   Edit/Delete Message   Reply w/Quote   Search for more posts by Richard Jackson
It looks like something is missing without it?

Richard

CTProwler



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posted 09-01-2003 06:56 PM     Click Here to See the Profile for CTProwler     send a private message to CTProwler   Edit/Delete Message   Reply w/Quote   Search for more posts by CTProwler
When you say gasket!!That black foam piece???i removed it when i put on MTD filters???The one around stock air box?

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This message has been edited by CTProwler on 09-01-2003 at 06:57 PM

ed monahan





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posted 09-01-2003 07:40 PM     Click Here to See the Profile for ed monahan     send a private message to ed monahan   Edit/Delete Message   Reply w/Quote   Search for more posts by ed monahan
No, the one at the end of the hood closest to the windshield.
CTProwler



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posted 09-01-2003 10:58 PM     Click Here to See the Profile for CTProwler     send a private message to CTProwler   Edit/Delete Message   Reply w/Quote   Search for more posts by CTProwler
Ed thanks--i didn't throw that one out!!!LOL

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