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Author Topic:   Technical service bulletin 1997-2000 Prowlers
MidlifeProwler
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From:Silver Spring, Maryland USA
Registered: Aug 2000
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posted 10-31-2002 02:09 PM     Click Here to See the Profile for MidlifeProwler     send a private message to MidlifeProwler   Edit/Delete Message   Reply w/Quote   Search for more posts by MidlifeProwler
TSB 21-10-99 states that differential fluid may leak from
transaxle due to insufficient venting. A new vent tube kit
(part no. 05011589AA) was designed to correct this problem.
Remove drain & fill plugs from differential and allow gear
oil to drain out completely. reinstall drain plug and tightened to 60 in.-lbs. on torque wrench. refill differential with 32 ounces of Mopar 75w90 gear oil (part no. 04549624) or equivalent. Next, install revised fill
plug with vent tube and tightened to 35 ft-lbs. Orient the
vent tube between the ribs of the dfferential cover and be
sure it does not contact with any metal surface. This info
was obtained from November/December issue of Mopar magazine.

This message has been edited by MidlifeProwler on 10-31-2002 at 02:12 PM

Gary C


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From:San Diego Area
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posted 10-31-2002 03:03 PM     Click Here to See the Profile for Gary C     send a private message to Gary C   Edit/Delete Message   Reply w/Quote   Search for more posts by Gary C
Thanks for the update, when this thread is almost off the page, we will move to an area where a search will be benefical to others, thanks, no worrys, this is very important to us 1997 -2000 owners, again thanks...

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GaryC@ProwlerOnline.com

spoons


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From:JUPITER, FL, United States
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posted 06-04-2008 11:33 AM     Click Here to See the Profile for spoons     send a private message to spoons   Edit/Delete Message   Reply w/Quote   Search for more posts by spoons
Will the dealer replace it for free? Or is this something I need to do myself?
catfish




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From:scottsdale,az,usa
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posted 06-04-2008 01:40 PM     Click Here to See the Profile for catfish     send a private message to catfish   Edit/Delete Message   Reply w/Quote   Search for more posts by catfish
you will have to do it,chrysler wont,cause its a tsb,not a recall,if you still have a extended warranty it might cover it.thanks midlife,i'd forgotten about that tsb.not to many cats have had that problem thank god.

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This message has been edited by catfish on 06-04-2008 at 06:08 PM

spoons


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From:JUPITER, FL, United States
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posted 06-05-2008 07:24 AM     Click Here to See the Profile for spoons     send a private message to spoons   Edit/Delete Message   Reply w/Quote   Search for more posts by spoons
Look what I found on the Dodge Intrepid Boards:

Are you familiar with TSB No. 21-10-99 - "Differential Vent - Leaks Fluid"?

GROUP:
Transmission

Date:
June25, 1999

THIS BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETIN 21-05-98 DATED
MARCH 20, 1998 WHICH SHOULD BE REMOVED FROM YOUR FILES AND NOTED IN THE BOUND TECHNICAL SERVICE BULLETIN BOOK, PUBLICATION NUMBER 81-
699-99003. ALL REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND
INCLUDE ADDITIONAL MODEL YEARS.

SUBJECT:
Auxiliary Differential Vent

OVERVIEW:
This bulletin involves installing an auxiliary differential vent and changing the differential fluid.

MODELS:
1993 -**2000** (LH) Concorde/Intrepid/LHS/New Yorker/Vision/300M
1997 -**2000** (PR) Prowler

DISCUSSION:
An auxiliary vent tube assembly has been released for service to provide improved differential case venting. In cold climate areas, under certain driving conditions, pressure can build up in the differential case forcing fluid out through the primary vent tube at the top of the differential. Fluid can collect on the top of the differential case and or drip to the ground.

SYMPTOM/CONDITION:
Differential fluid buildup near the differential vent and/or dripping on the ground.

DIAGNOSIS:
Inspect the top of the differential for fluid. Fluid may drip down the side to the ground.

PARTS REQUIRED:
1 05011589AA Vent Tube Assembly Kit
1 04549624 Mopar 75W-90 Gear Lubricant, 32 oz.

REPAIR PROCEDURE:

1. Clean all fluid from the differential case.
2. Drain the differential fluid by removing the differential drain and fill plugs.
3. Install the differential drain plug. Tighten to 7 Nm (60 in. lbs.).
4. Fill the differential with 32 ounces of Mopar 75W-90 Gear Lubricant, p/n 04549624.
5. Install the revised differential fill plug from the vent tube kit. Tighten to 47 Nm (35 ft.lbs.).

6. Install the new vent tube assembly into fill plug and orient the tube between ribs on the differential cover (Figure 1).

NOTE: BE SURE VENT TUBE IS NOT CONTACTING ANY METAL SURFACES ON DIFFERENTIAL COVER.

POLICY: Reimbursable within the provisions of the warranty.

TIME ALLOWANCE:Labor Operation No: 21-10-10-90 0.3 Hrs.

FAILURE CODE: P8 - New Part


source: http://www.dodgeintrepid.net/forums/showpost.php?p=1243326&postcount=8

catfish




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From:scottsdale,az,usa
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posted 06-05-2008 02:38 PM     Click Here to See the Profile for catfish     send a private message to catfish   Edit/Delete Message   Reply w/Quote   Search for more posts by catfish
spoons,was yours doing this.the 2 trans,intrepid and prowler are very similar.

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Steve Conley





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From:TUCSON, AZ, United States
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posted 06-05-2008 09:52 PM     Click Here to See the Profile for Steve Conley     send a private message to Steve Conley   Edit/Delete Message   Reply w/Quote   Search for more posts by Steve Conley
Is there anyplace that we can view and print out all the TSB's that apply to the Prowler?? Thank You, Steve
catfish




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From:scottsdale,az,usa
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posted 06-05-2008 10:04 PM     Click Here to See the Profile for catfish     send a private message to catfish   Edit/Delete Message   Reply w/Quote   Search for more posts by catfish
steve,go into the garage on home page.tsb are there,not sure if they have more after 2002.you might call the dealer and see if any more have been added after 2002.

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392HEMI


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From:The Villages, Fl.
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posted 06-23-2008 12:16 PM     Click Here to See the Profile for 392HEMI     send a private message to 392HEMI   Edit/Delete Message   Reply w/Quote   Search for more posts by 392HEMI
Took my 2000 to the Chrysler Dealer and showed the TSB to the Prowler Tech. He ordered the parts and will install, AT NO COST, the vent tube etc.. It showed leakage from the tiny vent in the fill plug and was all the way back on to the trailer. Guess that helped the case. Brian& Jan thanks for all the posting on this old subject, it was a big help. Jim
catfish




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From:scottsdale,az,usa
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posted 06-23-2008 03:26 PM     Click Here to See the Profile for catfish     send a private message to catfish   Edit/Delete Message   Reply w/Quote   Search for more posts by catfish
glad you got it fixed,and at no charge,cant beat that.its funny,that ive seen or heard of only a few cars have had that problem,yet replaced thousands of window regs,with no fix our tsbs that im aware of.go figure

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Dick Henry


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From:Sioux Falls, SD, USA
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posted 01-16-2021 08:16 PM     Click Here to See the Profile for Dick Henry     send a private message to Dick Henry   Edit/Delete Message   Reply w/Quote   Search for more posts by Dick Henry
I am a new prowler owner so I am educating myself with the help of this forum. The other day I noticed differential fluid on the floor and thought oh no. There was no leak before. Upon further inspection the leak appeared to be coming from the differential vent tube. I searched the web & found no information. I then did a search of the forums and found the above information. The knowledge found here is worth a million dollars. So I contacted a Chrysler dealer in reference to the part. Thank goodness I got a parts guy that knew what he was doing. Chrysler no longer manufactures or carries that part but he gave me the name & telephone number of a company that might have it. The company’s name is Vintage Parts. They have a website at Vintageparts.com. Just put the part number in the search box and they might have it. Their isn’t much information in the parts description. It just says vent. But they had it. Apparently a cold front caused the problem to appear and that’s how I noticed it. A pressure change inside the differential case. If any more prowler owners have noticed this problem this is the factory fix. I don’t know how many more of these they have in stock.

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