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Author Topic:   $9.26 Upper cross brace.
Al's Prowler
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From:DeWitt, Mi
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posted 04-17-2002 02:28 PM     Click Here to See the Profile for Al's Prowler     send a private message to Al's Prowler   Edit/Delete Message   Reply w/Quote   Search for more posts by Al's Prowler
That's what it would cost you to make your own brace, I used 1 1/2" x 1/2" solid aluminum bar stock. I bought grade 8 bolts, washers and used the stock lock nut's, I also gave it a light polishing.

Al


CWatsonJr


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posted 04-17-2002 02:33 PM     Click Here to See the Profile for CWatsonJr     send a private message to CWatsonJr   Edit/Delete Message   Reply w/Quote   Search for more posts by CWatsonJr
You beat me by $5.74! But I used aircraft grade aluminum. I think I am going to have mine powder coated.

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Cliff Watson

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ProwlerOrange2001

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posted 04-17-2002 02:51 PM     Click Here to See the Profile for ProwlerOrange2001     send a private message to ProwlerOrange2001   Edit/Delete Message   Reply w/Quote   Search for more posts by ProwlerOrange2001
Al,

Do you plan on making yourself the lower bar as well? Just curious?

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Al Braga
23 year old Prowler Owner
In debt and loving every minute of it!!

Al's Prowler
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posted 04-17-2002 02:52 PM     Click Here to See the Profile for Al's Prowler     send a private message to Al's Prowler   Edit/Delete Message   Reply w/Quote   Search for more posts by Al's Prowler
The aluminum is 6061 which is the the same grade used on the Prowler, I didn't include the $1.40 it cost in gas to get everything. All in all I'm very pleased with the results, next will be the lower brace.
Kozican


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posted 04-17-2002 04:35 PM     Click Here to See the Profile for Kozican     send a private message to Kozican   Edit/Delete Message   Reply w/Quote   Search for more posts by Kozican
DAMN! I just sent my 75.00 to G-Force on saturday!!
ericsprowler


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posted 04-17-2002 05:18 PM     Click Here to See the Profile for ericsprowler     send a private message to ericsprowler   Edit/Delete Message   Reply w/Quote   Search for more posts by ericsprowler
Hey AL great job......what is the lenght of material used end to end in inches......thanks eric

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Eric

Al's Prowler
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posted 04-17-2002 08:02 PM     Click Here to See the Profile for Al's Prowler     send a private message to Al's Prowler   Edit/Delete Message   Reply w/Quote   Search for more posts by Al's Prowler
quote:
Originally posted by ericsprowler:
Hey AL great job......what is the lenght of material used end to end in inches......thanks eric

The bar is 18 1/2" long, the holes are 16 1/4" on center I dilled one hole and marked where the other one should go, I installed the bar using one bolt and checked to see if the mark lined up where the other hole should be. Once you're sure where to drill remove the bar and drill out the hole, I used my drill press when drilling the holes, that way the holes were straight. The hole size is 8mm just like the bolt that holds it in place.

Here's a picture of the brace before the install.

This message has been edited by Al's Prowler on 04-17-2002 at 08:57 PM

fortknox82

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From:Boynton Beach, FL 33436
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posted 04-17-2002 08:07 PM     Click Here to See the Profile for fortknox82     send a private message to fortknox82   Edit/Delete Message   Reply w/Quote   Search for more posts by fortknox82
So where can i get aluminum like you used? And also, which do you think is better: the solid aluminum or the hollow aluminum bar?

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Jason - 2001 Orange Prowler - Youngest Driving Prowler Owner

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WildBill


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posted 04-17-2002 09:07 PM     Click Here to See the Profile for WildBill     send a private message to WildBill   Edit/Delete Message   Reply w/Quote   Search for more posts by WildBill
Al - What did you use to polish it??? Looks great.

Jason - Definitely solid. How have you been and how is the Kat? We all have to get together again soon.

WildBill

Al's Prowler
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posted 04-17-2002 09:08 PM     Click Here to See the Profile for Al's Prowler     send a private message to Al's Prowler   Edit/Delete Message   Reply w/Quote   Search for more posts by Al's Prowler
I made a correction on the hole measurement, the holes are 16 1/4" on center not 16 1/2", I don't know why I typed that in?

Jason, I bought the bar from a welding shop that also sells supplies, also look in the yellow pages and see if there's anyone who sells steel and aluminum metals.

Without a doubt solid is better then hollow anytime, good luck if you choose to make your own.

Chukmar

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posted 04-17-2002 09:19 PM     Click Here to See the Profile for Chukmar     send a private message to Chukmar   Edit/Delete Message   Reply w/Quote   Search for more posts by Chukmar

Hello Al,
I'm just a novice with these things - can you tell me what size the new (longer) bolts need to be? Thanks.

Chuck

Al's Prowler
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posted 04-17-2002 09:20 PM     Click Here to See the Profile for Al's Prowler     send a private message to Al's Prowler   Edit/Delete Message   Reply w/Quote   Search for more posts by Al's Prowler
WildBill, I just used one of those small polishing wheels you can use with a drill, it's not the best but for what I wanted it works fine. I used some white automotive polishing compound, with a little more polishing I could have gotten a mirror look but I wasn't looking for that.
KatAddict


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posted 04-17-2002 09:29 PM     Click Here to See the Profile for KatAddict     send a private message to KatAddict   Edit/Delete Message   Reply w/Quote   Search for more posts by KatAddict
Funny about this...I am picking up my aluminum tomorrow. I bought a 12' piece of 1" x 1" solid bar stock and am going to have it cut into 6 2' pieces. If it fits as planned i will make the additional 5 into braces and offer them very for a reasonable price

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fortknox82

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From:Boynton Beach, FL 33436
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posted 04-17-2002 09:32 PM     Click Here to See the Profile for fortknox82     send a private message to fortknox82   Edit/Delete Message   Reply w/Quote   Search for more posts by fortknox82
I actually just got to thinking that we have a welding shop at the school i work at an i bet that they have some pieces of aluminum down there that they could hook me up with.

Wild Bill - Ive been doing good. Just got my bottle filled while i was down in florida. Im running my 75 hp shot and i am thrilled with it. I might still go higher though....

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Jason - 2001 Orange Prowler - Youngest Driving Prowler Owner

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Al's Prowler
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posted 04-17-2002 09:47 PM     Click Here to See the Profile for Al's Prowler     send a private message to Al's Prowler   Edit/Delete Message   Reply w/Quote   Search for more posts by Al's Prowler
quote:
Originally posted by lynnpt2001:
I bought a 12' piece of 1" x 1" solid bar stock and am going to have it cut into 6 2' pieces.


Why cut it into 2' pieces, you can make more if you cut it into 18 1/2" pieces, is the aluminum 6061?

Chuck, the stock bolt is 1 1/2" long so I just got 2" bolts, I know some guys have used 2 1/2" bolts but I don't like the looks of the exposed threads.

GenoTex


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posted 04-17-2002 10:10 PM     Click Here to See the Profile for GenoTex     send a private message to GenoTex   Edit/Delete Message   Reply w/Quote   Search for more posts by GenoTex
k... call me 'stupid' (wouldnt be the first time lol), but what is the "Purpose" of having braces? Thanks

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Livin' for the next Cruise :)

ed monahan





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posted 04-17-2002 10:36 PM     Click Here to See the Profile for ed monahan     send a private message to ed monahan   Edit/Delete Message   Reply w/Quote   Search for more posts by ed monahan
Geno, the purpose of the bar is to tie the two front shock absorber towers together which adds stability to the front end which in turn cuts down on the car tending to drift when on a rough road and going around a curve. It works.
Secondly, solid is better since you can crush a hollow tube when tightening down the bolts.
Drill the first hole and loosely attach the bar and then stick a golf pencil in the hole in the other shock tower and mark the bar with the pencil. Drill the hole on the line. Then you know you have the holes the correct distance apart.

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GenoTex


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posted 04-18-2002 03:28 AM     Click Here to See the Profile for GenoTex     send a private message to GenoTex   Edit/Delete Message   Reply w/Quote   Search for more posts by GenoTex
and thx Again Ed..........

you ol' gandydancer you !

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Livin' for the next Cruise :)

OnDProw


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posted 04-18-2002 04:01 AM     Click Here to See the Profile for OnDProw     send a private message to OnDProw   Edit/Delete Message   Reply w/Quote   Search for more posts by OnDProw
cliff would you help me make a set for my cat.

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CWatsonJr


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posted 04-18-2002 09:13 AM     Click Here to See the Profile for CWatsonJr     send a private message to CWatsonJr   Edit/Delete Message   Reply w/Quote   Search for more posts by CWatsonJr
Rudy - I think that can be arranged

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Cliff Watson

2K1 Mulholland, Colorshift Flames, Mud Flaps, TGF Side Panels, TGF Bumper Covers, Eric Wolf Chrome Tranny Cooler, Blueberry Shimmers, Front Ceramic Pads, Homemade Top Brace, SSS Muffler

ed monahan





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posted 04-18-2002 11:14 AM     Click Here to See the Profile for ed monahan     send a private message to ed monahan   Edit/Delete Message   Reply w/Quote   Search for more posts by ed monahan
Geno, you are causing dictionaries to be opened everywhere. lol

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spoons


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posted 04-18-2002 01:08 PM     Click Here to See the Profile for spoons     send a private message to spoons   Edit/Delete Message   Reply w/Quote   Search for more posts by spoons
Are these the proper dimension?

18.5" total length
16.25" hole spacing
8 mm clearance holes

2X 8mm x 2.00" bolts

------------------
Brian K. Richardson
Hartford, CT (Wishing I was back in Palm Beach, FL)
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Al's Prowler
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posted 04-18-2002 01:20 PM     Click Here to See the Profile for Al's Prowler     send a private message to Al's Prowler   Edit/Delete Message   Reply w/Quote   Search for more posts by Al's Prowler
quote:
Originally posted by spoons:
Are these the proper dimension?

18.5" total length
16.25" hole spacing
8 mm clearance holes

2X 8mm x 2.00" bolts


Yes, the hole measurement is measured from the center of the hole.

spoons


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posted 04-18-2002 02:45 PM     Click Here to See the Profile for spoons     send a private message to spoons   Edit/Delete Message   Reply w/Quote   Search for more posts by spoons
sure the Bolt is NOT a 5/16 bolt instead of a 8mm?

butchcee


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posted 04-18-2002 03:00 PM     Click Here to See the Profile for butchcee     send a private message to butchcee   Edit/Delete Message   Reply w/Quote   Search for more posts by butchcee
I made my braces out of steel tubing with threaded heim ends. This way they're adjustable in length. I think the MAC brace that everyone copied (including myself) has a slotted top hole on both sides. Do you think this was done to allow for different hole to hole measurements to make up for manufacturing tolerances? To make the fit exact for your car, it might be better to fit and drill one end and bolt it in place and then mark the other hole for drilling. Just my opinion. As far as I know, ALL the hardware on the car is metric, but some can be replaced with SAE bolts.

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Yellow is DCOOLEST


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